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Installation
Guide
Table of Contents
Important
Information
Before you Begin
Required
Tools for Proper Installation
Room
Layout and Pattern
Pre-Installation
/ Job Preparation
Glue-Down
Installation
Staple-Down
Installation
Floating Floor Installation
Moldings
Help You Make Easy Transitions
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Important
Information Before You Begin
You've
selected your new hardwood flooring. You've measured the rooms
and determined the layout. You're ready to begin. But, before
you actually start laying flooring, it is very important that
you review the information in this brochure for a successful
installation.
We've
put together a brief description of the tools you will need,
information about determining adequate subfloor requirements,
step-by-step installation instructions, as well as clean-up
and maintenance tips.
It
is EXTREMELY IMPORTANT that you read and understand
this information completely prior to starting, since improper
installation can void the warranties.
- Once
you are assured that site and subfloor conditions are acceptable,
and that the indoor environment meets the specified range
in temperature and humidity, you can arrange for the flooring
to be delivered. Place the packages flat in the area where
they will be installed.
- Review
your molding inventory to make sure you have the proper
moldings on hand as well as other sundries (e.g., Duck-Glue™
Adhesive at 40 sq. ft. coverage per gallon, putty, etc.).
- Prior
to installation, select flooring that closely blends with
your molding color so you can ensure the best transition.
- Open
a number of flooring cartons to review the wood tones/colors
in the proper lighting and jobsite situation.
- Determine
the flooring pattern and its direction within the room or
rooms. PLEASE NOTE: Lay flooring perpendicular to floor
joists, unless floor structure has been strengthened to
prevent sagging of the subfloor.
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Required
Tools for Proper Installation
Power
Tools
- Table
Saw, Band Saw, Chop Saw, Power Jamb Saw, or Jig Saw
Hand
Tools
- Floor
Scraper
- Rubber
Mallet
- Chalk
Line
- Pry
Bar
- Tapping
Block
- Hammer
- Safety
Glasses
- Tape
Measure
- Hand
Saw
- Hand
Jamb Saw
- Straightedge
Additional
Tools for Glue-Down Installation
- Duck-Glue™
Adhesive
- 3M®
Safe Release Tape #2070
- Square
Notch Trowel
Additional
Tools for Staple-Down Installation
- Approved
Stapler or Nailer
- 3/8-inch
or 1/2-inch Flooring Adapter (included with tool)
- Compressor
with Regulator and Hoses
- Approved
Staples or Cleats
- 15-pound
Felt Paper
- Hearing
Protection
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Room
Layout and Pattern
While
the choice of color is the most important design decision
when it comes to any decorative surface, pattern is also important.
That is especially so when it comes to specialty themes, such
as wood floors employing a theme reminiscent of Historic Colonial
Williamsburg floors with a pattern of 3-inch and 5-inch alternating
planks.
Pattern
also plays a role in creating a focal point in a room. Consider
how planks running toward a fireplace hearth would help lead
your guest's eyes in that direction. Pattern contributes to
other design needs such as making a large room feel smaller
and more cozy simply by using wide planks. Diagonal plank
patterns work well as problem-solvers when walls are not running
parallel or are out of square.
We
offer many different pattern selections, not all of which
are available in all wood tones. These include 2 1/4-inch
strip flooring, and 3-inch and 5-inch planks. The most popular
patterns by far are the 3-inch wide planks.
Determining
Layout for a Room with a Border:
For
either parallel or diagonal layouts, you need to establish
working lines at the perimeter of the room. In Diagram
One, dotted lines A and B will represent the estimated
inside working lines of the border.
To
Establish Perimeter Working Lines:
The
distance between the two parallel lines A should be equal
to a multiple of the width of the materials being installed.
Parallel lines A should also be equidistant from their adjacent
walls. These lines should be adjusted to fit the width and
the aesthetics of the border design. If the number of pattern
repeats is uneven, it will be necessary to adjust the Y axis
working line so that the pattern is even on each side of the
room. Using a chalk line, snap parallel lines A, which represent
the inside of the parallel border.
To
establish perpendicular lines B, parallel to each other, measure
the distance between one parallel line A and the adjacent
walls. Measure the distance from the reference point of line
B to the X axis line. Perpendicular lines B must be equidistant
from the X axis line. Once these lines have been established,
snap working chalk lines. These lines represent the inside
of the perpendicular border.
For
fields installed on a diagonal, it is important to adjust
lines A and B to represent a distance from the wall that is
equal to a multiple of the width of the units installed as
the border. Snap a chalk line at this point; that line now
becomes a working line.
Parallel
Layout:
For
parallel layouts, you will need to begin with 90-degree working
lines at the center of the room. To establish a 90-degree
working line start by snapping a chalk line through the center
of the room (line Y). See Diagram Two. The next line
(X) must be exactly 90-degrees to line Y to form a perfect
square corner. To ensure this angle, do the following:
- From
the center point (A) of line Y, measure four feet along
line Y and mark that point (B).
- From
the same center point, measure three feet in the general
direction of where line X will be and scribe an arc.
- Return
to the original four-foot mark on line Y and measure five
feet, scribing an arc that crosses (point C) the three-foot
arc you made in the previous step.
- Verify
all measurements before proceeding.
- If
correct, snap a chalk line through the conjunction of the
two arcs and the center point of line Y. This will be line
X, at an exact 90-degree angle to line Y.
Diagonal
Layout (Standard):
For
diagonal layout of linear or uniform size units, you will
start with a diagonal working line in the center of the room.
(Herringbone installation requires a different working line.)
To establish a 45-degree working line, Line DE must be positioned
at exactly a 45-degree angle to lines X and Y to form working
lines for diagonal layout. To accurately ensure this angle,
do the following:
- From
the center point, measure four feet down in each direction
on lines X and Y.
- From
each of these points, measure four feet and scribe an arc.
The conjunction of these arcs creates points D and E.
- Snap
a chalk line between points D and E, and the center point.
This line represents a 45-degree angle.
Special
Layout Note for 5-inch-wide Planks
Before
measuring out from the starter wall, do a calculation to determine
the width of the last row of planks. If the last row is less
than 1 1/2 inches wide, add that dimension to 5 inches and
divide the sum in half. Add this dimension to Step #1
to determine the location of the chalk line.
- Snap
a chalk line from these points, parallel to that wall and
perpendicular to the adjacent walls.
- Since
most walls are not straight, the edge of some planks installed
against that wall may have to be trimmed (scribed) along
their width to fit. Remember: It is not necessary to leave
an expansion space for 3/8" and 1/2" products,
unless the room is larger than 20 feet in either direction.
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Pre-Installation
/ Job Preparation
1.
Basic Cleaning:
Begin
by sweeping or vacuuming the entire floor to remove all loose
dirt, dust and debris.
2.
Trim Removal:
Remove
existing wall base, quarter round, door threshold and other
transitions.
Subfloor
Inspection
All
subfloors and subfloor systems must be structurally sound
and must be installed following their manufacturer's recommendations.
Our warranties DO NOT cover any problems caused by
inadequate substructures or improper installation of said
substructures. See above for details on substrates.
Subfloor
Moisture Conditions
While
hardwood flooring does not require a moisture test of a wood
subfloor prior to installation, it is highly recommended you
do so to avoid potential failures, and so that remedial measures
can be taken to correct any later situation. Subfloors can
be tested using a quality moisture meter. The subfloor moisture
content registered after a calcium chloride test should not
be greater than 10% or 3 pounds per 1000 square feet of area.
If it exceeds these limits, DO NOT install the flooring.
See above for moisture information.
3.
Subfloor Cleaning:
Remove
all curing agents, sealers, paint, grease, dirt, wax, oil,
adhesive, drywall patch, or any other contaminant that will
hinder installation.
NOTE: This is EXTREMELY important when using both Duck-Seal
and Duck-Glue. The failure to remove any substance from the
subfloor can result in inadequate penetration of Duck-Seal
and inadequate adhesion of Duck-Glue and is not covered under
warranties. Use the necessary tools and be certain to clean
the residue from the floor prior to installation.
4.
Subfloor Preparation:
The
subfloor must be smooth, meeting a minimum of 3/16 inch within
6 feet. To check, use either a 10-foot straightedge (e.g.
a level) or stretch a 10-foot string across the floor noting
any dips or crowns. If these dips or crowns exceed 3/16 inch
within 6 feet, they must be leveled. Use a Portland-cement-based
leveling material to fill all low spots and sand all crowns
to meet the 3/16 inch, 6 foot requirement.
Structural
Requirements
The
subfloor must be structurally sound. Local building codes
may only establish minimum requirements of the flooring system
and may not provide adequate rigidity and support for proper
installation and performance of a hardwood floor. (See above
for details.)
5.
Concrete subfloors:
Whether
they are on-grade or below-grade, concrete slabs should be
constructed to prevent groundwater from penetrating the concrete.
Hardwood
flooring can be installed at grade, on-grade, or below-grade.
In addition, it can be installed over above-ground, suspended
concrete floors. The suspended concrete, however, must be
a minimum of 1 1/2 inches thick and must be structurally sound.
The exception to this is lightweight concrete having a density
of 100 pounds or less per cubic foot. This concrete is unsuitable
for glue-down installation. Test for lightweight concrete
by using a coin and scraping it across the face of the concrete.
If the concrete crumbles or turns to powder, it is not sound
and you should NOT install the hardwood flooring.
Other
Subfloors
Ceramic
tile and terrazzo subfloors should be free of wax and sealers.
Glazed ceramic tile and some smooth terrazzo should be roughed
with a 60-grit sandpaper or carborundum stone. Check for loose
tiles by tapping with a block of wood. Fill grout lines with
Portland cement/latex underlayment.
When
installing over vinyl tile, sheet vinyl, or reinforced vinyl
tile, be sure the subfloor is not loose. Reglue or cut out
any loose sections. Clean all vinyl flooring with a quality
cleaner/stripper to remove wax and sealer.
CAUTION:
DO NOT SAND existing resilient tile, sheet vinyl flooring,
backing or flooring felt. They may contain asbestos fibers
not readily identifiable. Inhalation of asbestos dust can
cause serious bodily harm. Check local, state, and federal
laws for handling hazardous material before attempting the
removal of these floors.
NOTE:
Do not glue, staple, or nail down hardwood flooring over particle
board subfloors.
NOTE:
Structurally sound floors will not have movement or deflection.
Improperly installed subfloors can and will eventually cause
squeaking. It is the installer's responsibility to be sure
the subfloor system is free of movement and deflection, and
is installed in accordance with local building codes. Problems
caused by these issues are not covered by our warranties.
NOTE:
Never install hardwood flooring over perimeter-glued resilient
flooring.
6.
Inspect the Flooring:
Wood
is a natural product, containing natural variations in color,
tone, and grain. Before hardwood flooring is shipped, each
plank goes through many inspection procedures. A slight variation
in color from plank to plank is to be expected. We do not
warrant against these natural variations from plank to plank
or between variations between samples and the flooring.
We
urge you, as the final inspector for the consumer, to inspect
for color, finish, and graining PRIOR to installation.
Care should be taken at this time to remove or repair particular
characteristics you do not desire.
NOTE:
If you are not satisfied with the flooring prior to installation,
simply return the carton(s) to your dealer for a full replacement.
7.
Undercut Door Casings:
Undercut
all door casings 1/16" higher than the thickness of the
flooring being installed. To do this, use a scrap piece of
flooring as a guide. Lay it on the substrate and cut the casing
with a handsaw or a power jamb saw set at the correct height.
8.
Blending of Cartons:
To
achieve a uniform appearance across the entire floor, we highly
recommend that you open several cartons of flooring and dry-lay
the flooring, mixing the planks from several cartons, being
certain to "rack" the planks (see "Racking
the Floor" below). This will allow you to blend the planks
for maximum aesthetic appearance. Make certain the room is
well lit to ensure color is consistent and that any visual
defects can be seen and removed.
PLEASE
NOTE: We do not accept responsibility for any costs incurred
when plank(s) with visible defects have been permanently installed.
Engineered
planks have little expansion or contraction compared to solid
wood flooring. This unique structural ability permits versatility
in selecting the direction the floor can be installed and
increases choices in creating designs. Whenever possible,
however, install the planks perpendicular to joists for maximum
strength. This stability also allows the planks to be installed
against walls or other vertical surfaces such as sliding glass
doors, cabinetry, and fireplaces. In floors measuring more
than 20 feet in either direction, leave a 1/2-inch expansion
space on side and end perimeters.
9.
Match Transition Moldings:
For
best appearance match all transitions and moldings to planks
that have similar color and graining. Set them aside for use
as needed.
10.
Racking the Floor:
Racking
the floor is essential to achieve a random appearance. Start
by either using random-length planks found in the carton or
by cutting four or five planks in random lengths, differing
by at least six inches. When starting these first few rows,
or courses, make certain to always measure from the tongue
end of the plank for cutting. As you continue working across
the floor be sure to maintain the six-inch minimum between
end joints on all adjacent rows. Randomly install different
lengths to avoid a patterned appearance. Never waste materials;
the end cuts from starter rows should be used at the opposite
side of the room to complete rows or used to start the next
row.
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Glue-Down
Installation
Before
you begin using the following instructions, please refer to
the Pre-Installation Job Prep. information above. You will
find all the necessary tips, tests, and tactics to make your
job a quality professional installation.
NOTE:
With the glue-down installation method, you MUST install the
hardwood flooring by using the "Off the Floor" technique.
In other words, you MUST be working with your feet on the
subfloor and NOT standing or walking on the newly installed
flooring during installation. Failure to follow this procedure
can result in the planks moving during installation, creating
gaps at both end and side joints.
1.
Select
a starter wall. An outside wall is best: it's most likely
to be straight and square with the room. Measure out from
this wall, at each end, the width of two planks plus the tongue.
2.
Snap a chalk line from these points, parallel to that wall
and perpendicular to the adjacent walls. Since most walls
are not square, the edge of some planks may have to be trimmed
along the wall.
3.
Prior
to installing the flooring, it is highly recommended that
a straightedge be firmly secured along the chalk line to act
as a guide and to prevent the final row of planks from shifting
during installation. The straightedge could be a straight
piece of 2x4 lumber or a metal angle iron. Alternatively,
the first row can be face-nailed with finishing nails into
the wood subfloor or spri/pin nailed into a concrete subfloor.
4.
Spread
Duck-Glue™ adhesive from the chalk line/straightedge
out to approximately the width of two planks using the square-notched
trowel sized for the flooring being installed. Install the
first row of starter planks along the chalk line/straightedge
and secure into position with the tongue facing the starter
wall.
NOTE:
Proper alignment is critical. Misaligned starter rows can
ruin the entire installation and can cause side and end gaps.
When you have the starter row complete, you can begin the
next row.
5.
The
precision-engineered tongue-and-groove system creates a very
stable flooring installation. But you MUST make certain
that you have made a good connection. Use a tapping block
to tap the planks together until the tongue-and-groove is
flush and tight and no gaps are present at the sides or ends
of adjacent planks.
NOTE:
Never use a rubber mallet or hammer directly on the flooring
to engage the tongue-and-groove. This practice can damage
the flooring and/or the finish.
6.
When
you are certain the first two starter rows are straight and
secure, spread 2 1/2 to 3 feet of adhesive across the length
of the room. As a general rule, never spread more adhesive
than can be covered in 30 to 45 minutes.
7.
Continue
to install planks and tap them into place.
NOTE:
As stated earlier, it is extremely important to blend planks
from several cartons to ensure a good balance of color and
graining.
8.
After
several rows of planks are down, lay perpendicular strips
of 3M® Safe Release #2070 tape 12 inches apart, to hold
the planks securely. Repeat this process as the installation
progresses.
9.
When
you get to the far wall you will likely find it necessary
to cut the final row in width to fit against the wall. Do
this by laying the plank in position and scribing a line on
the plank. Install using the pry bar.
10.
Go
back to the beginning of the installation and remove the straightedge.
11.
Spread
adhesive onto the exposed subfloor and use a pry bar to position
the final two rows into place. Cut the side of the last row
to fit, as needed.
IMPORTANT:
Retain several leftover planks in case a repair is required.
12.
Allow
the adhesive to cure for approximately 24 hours before permitting
foot traffic or moving furniture onto the floor.
13.
Carefully
peel up blue tape 24 to 36 hours after installation is completed.
Do not wait more than 7 days to remove tape since it gets
tackier over time.
14.
Clean
any wet Duck-Glue adhesive from the flooring with a lightly
dampened clean cloth or sponge. If the adhesive has dried,
use mineral spirits on a clean cloth.
Final
Inspection:
After
the floor has been cleaned, inspect the floor for nicks, scratches,
gaps or planks that may have moved during installation, as
well as any other imperfections that need attention. Touch
up nicks and scratches with touch-up products. In typical
climates, the new floor can accept foot traffic within 24
hours. In areas where additional curing time is required,
more time may be needed.
Floor
Protection During Construction:
Always
protect the surface of the installed flooring during construction
by laying a quality rosin paper, or other paper that will
allow the floor to breathe, over the floor and taping it to
the baseboards. Never use plastic or polyethylene sheeting
to cover the floor since they will trap moisture that will
damage the flooring.
Special
Layout Note for 5-inch-wide Planks:
Before
measuring from the starter wall, do a calculation to determine
the width of the last row of planks. If the last row is less
than 1 1/2" wide, add that dimension to 5 inches and
divide the sum by two. Add this dimension to Step #1
to determine the location of the chalk line.
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Staple-Down
Installation
Before
you begin using the following instructions, please refer to
the Pre-Installation Job Prep. information above. You will
find all the necessary tips, tests, and tactics to make your
job a quality professional installation. After you have completed
all the pre-installation job preparation, the next step is
to cover the subfloor with 15-pound asphalt felt paper. Install
the felt by rolling it out over the cleaned substrate and
tacking it into place. Roll the next run out and butt the
joints; DO NOT LAP the side joints of the felt paper. This
material will help keep dust away from the wood floor, retard
moisture from below (there is no complete moisture barrier
system for staple or nail-down applications), and may prevent
squeaks from occurring.
1.
Select
a starter wall. An outside wall is best: it's most likely
to be straight and square with the room. Measure out from
this wall, at each end, the width of two planks plus the tongue.
2.
Snap
a chalk line from these points, parallel to that wall and
perpendicular to the adjacent walls. Since most walls are
not square, the edge of some planks may have to be trimmed
along the wall.
Set-Up
and Use of Pneumatic Staplers and Nailers
3.
Inspect
equipment prior to use and become familiar with the tools
and their operation, especially the pneumatic stapler and
staples. When used improperly, staples can damage wood flooring
and injure you or others. Test the tools on scrap material
first.
4.
Parts
that engage the planks must not have any sharp burrs that
can scratch or damage the flooring, especially the prefinished
surface.
5.
Make
certain the tool's adapter seats properly in the tongue of
the flooring.
WARNING:
Make sure the adapter size for the pneumatic stapler or nailer
matches the thickness of the product being installed. In other
words, be certain to use the 1/2-inch adapter when installing
1/2-inch products.
IMPORTANT
NOTE: Only use manufacturer's recommended staples or nails.
6.
See
the manufacturer's instructions for complete set-up and operation.
7.
Do
not exceed manufacturer's recommended pressure setting for
the compressor since this can damage the stapler or cause
harm to you or others.
8.
Calibrate
compressor so the staples are properly set into the nail pocket
to avoid damage to flooring and to prevent squeaking.
NOTE:
If the stapler is improperly set up, the staples will not
be positioned correctly and may cause dimpling, peaking, squeaking,
or crackling of the floor.
Practice
and Adjust: On a scrap piece of flooring, set the stapler
flush onto the tongue side of the plank and install a staple.
Should the staple penetrate too deeply or not deeply enough,
reduce or increase the pressure, using the regulator until
the staple is flush. When the top of the staple's crown is
flush with the nail pocket, the tool is properly positioned.
Step-by-Step
Instructions
9.
Install
the first row of starter planks along the chalk line/straightedge
and secure into position with the tongue facing away from
the starter wall (toward you). Drill pilot holes through the
face of the plank (in the dark grain), near the chalk line
side and secure planks with finishing nails.
10.
The
precision-engineered tongue-and-groove system creates a very
stable flooring installation. But you must make certain that
you have made good connections. Use a tapping block to tap
the planks together until the tongue-and-groove is flush and
tight and no gaps are present between adjacent planks.
11.
Engage
the nailer onto the tongue side of the plank, using with the
proper adapter (see stapler/nailer instructions for proper
set-up), and install the staples or nails. Install the nails
no further than 1-inch from the end of each plank and 4 to
6 inches on center.
NOTE:
Proper alignment is critical on the remainder of the planks.
Misaligned starter rows can ruin the entire installation and
can cause side and end gaps.
NOTE:
Never use a rubber mallet or hammer directly on the flooring
to engage the tongue-and-groove. This can damage the flooring
and/or finish.
12.
When
you are certain the starter row is straight and secure, continue
to staple the remaining rows using the same Powernailer Model
200 schedule of no further than 1 inch from the end of each
plank and 4 to 6 inches on center.
13.
You
will also not be able to use the stapler on the last few rows.
To fasten the final planks into place, you must either manually
nail into the tongue or face-nail through the surface on the
final planks. Use the pry bar to hold the last planks firmly
against the installed planks. To attach into the tongue, drill
pilot holes at a 45-degree angle to the floor and install
finishing nails. Alternatively, drill pilot holes in the face
and install finishing nails or use a brad tacker to secure
the planks in place.
14.
When
you get to the far wall, you will likely be required to cut
the final row in width to fit against the wall. Do this by
laying the plank in position and scribing a line on the plank.
15.
Cut
the planks for the last row and use a pry bar to position
them against the others. Face nail the planks into place.
16.
Go
back to the beginning of the installation and remove the straightedges.
17.
Install
the planks, using a pry bar to position the final two rows
into place and face-nail or tack as needed. Cut the side of
the plank to fit (if you measured the chalk).
IMPORTANT:
Retain several leftover planks in case a repair is ever required.
Alternate
Manual Nailer Method:
18.
If
a manual nailer is desired, use the Powernailer Model 50C
with 1 1/4" cleats. Again, staple every 4 to 6 inches
on center and no more than 1 inch from the end of each plank,
while using the same procedures described in the previous
sections.
PLEASE
NOTE: If you use a manual nailer it is highly recommended
that you practice with scrap material so you get a feel for
the force required to set the staple since excessive force
will cause dimpling and damage to the tongue, which can telegraph
to adjacent planks.
WARNING:
Use of any non-recommended staplers or nailers may result
in dimpling or damage to planks. Do not use manual or pneumatic
staplers not recommended by our company.
Special
Note About Staple and Nail-Down Installations:
Some
squeaking, popping and crackling of the flooring is inherent
to all staple-down and nail-down flooring installations. This
is not a manufacturing defect and is therefore not covered
under our warranties (see warranty on Page 74 for complete
warranty coverage). You can help reduce squeaking, popping,
and crackling by being sure that the subfloor is structurally
sound, does not have any loose decking or joists, and is swept
clean prior to installation. You should also be sure that
your stapler or nailer is setting the fastener properly, not
damaging the planks, and that you are using the correct nailing
schedule.
Final
Inspection:
After
the floor has been cleaned, inspect the floor for nicks, scratches,
gaps, or planks that may have moved during installation, as
well as any other imperfections that need attention. Touch
up nicks and scratches with touch-up products.
Floor
Protection During Construction:
Always
protect the surface of the installed flooring during construction
by laying a quality rosin paper, or other paper that will
allow the floor to breathe, over the floor and taping it to
the baseboards. Never use plastic or polyethylene sheeting
to cover the floor since they will trap moisture that will
damage the flooring.
Special
Layout Note for 5-Inch-Wide Planks:
Before
measuring from the starter wall, do a calculation to determine
the width of the last row of planks. If the last row is less
than 1 1/2" wide, add that dimension to 5 inches and
divide the sum by two. Add this dimension to Step #1
to determine the location of the chalk line.
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Floating Floor Installation
PLEASE READ AND FOLLOW THESE INSTRUCTIONS CAREFULLY IF YOU
CHOOSE TO PERFORM THIS TYPE OF INSTALLATION!
It
is very important when installing a floating floor to follow
these instructions exactly. These only apply to 1/2"
thick by 4 1/2", 5" or 6 1/4" wide planks:
Subfloor
The
installer is the final judge as to whether the subfloor meets
the following requirements. If these requirements are not met
it may jeopardize the success of the installation.
-
The floor must be clean and free of any defects such
as loose boards and squeaks due to improper installation of
plywood on the joists.
-
Concrete floors must be fully cured and dry. A
calcium chloride test measuring 3 lbs per 1000 square feet
or less is recommended.
-
Moisture content in wood sub floors must be 10% or
less
-
Floors should be flat, and sound, with no voids
greater than 3 inches. Floor must be level within 3/16” in
10 linear feet.
-
Moisture barrier should not be used over a vinyl,
wood, or a wood product sub floor.
Existing Subfloor
Anderson
Hardwood Floors (1/2” X 4 ½, 5, and 6 ¼” widths) may be
floated over most existing sub floors, such as vinyl, wood,
linoleum, concrete, tile, or terrazzo.
-
Do not install over carpet.
-
If installing over vinyl, ensure that the vinyl is
secure to the sub floor. Perimeter glued vinyl should be
checked carefully.
-
If installing over an existing wood floor, install
the
Anderson
flooring at right angles to the wood floor.
-
Secure creaking and loose floorboards with screws.
-
Never use the poly moisture barrier on wood floors,
or wood sub floors.
-
Floating floors should not be installed over solid
wood flooring glued to a concrete sub floor.
-
Do not
install Anderson floating floors over radiant heated sub
floors.
Tools
and Materials Needed
-
Pencil
-
Measuring tape
-
Safety glasses
-
Rubber mallet
-
Anderson
Duck Set Adhesive
-
3M 2080 Blue tape
-
T-Square
-
Bona X Swedish Formula Cleaner
-
Terry Cloth towels
-
Duct Tape
-
6 Mil Poly Plastic Sheeting
-
Foam underlayment
-
Table saw or Chop saw
-
Jamb saw (Hand or power)
-
Tapping Block
-
Pry/Pull Bar
-
5/16” Spacers
Your local
Anderson retailer can help you find the above mentioned items.
Job
Preparation
Remove all doors and shoe moldings. Undercut all
door casings 1/16” higher than the thickness of the flooring
and underlayment to be installed. Place a scrap piece of
plank and a sheet of underlayment against the door casing to
act as a guide and cut the door casing with a hand saw or
power jamb saw set to the correct height. Be sure sub floors
are sound and dry and level within 3/16” in 10 linear feet.
After
deciding the direction in which the planks run, measure the
width of the room (the dimension perpendicular to the
direction of the flooring). The last row of the flooring
should be no less than 1 ½” wide. If it is less, we recommend
cutting the starter row narrower. This will require extra
cutting, but it will make the rest of the installation easier
and faster.
NOTE: Planks installed parallel to the longest wall will
accent the floor best.
Racking the Floor
This process is essential to achieve a random
appearance. Start by either using random length planks found
in the carton or by cutting four to five planks in random
lengths, differing by at least 6” minimum between end joints
on all adjacent rows. Randomly install different lengths to
avoid a patterned appearance. Never waste materials; the ends
(if over 8” in length) cut from starter rows should be used at
the opposite side of the room to complete rows or used to
start the next row.
Install Underlayment
To provide a moisture barrier for floors on concrete
or below grade, install 6 mil. Poly plastic sheeting,
overlapping edges 4” and seal seams with duct tape. Install
1/8” foam underlayment.
Flooring Installation
Do not
install any material that is defective or may have been
damaged. We do not accept responsibility for any costs
incurred when plank(s) with visible defects have been
permanently installed.
Note: The sawdust created when cutting the
planks contains aluminum oxide crystals. If walked on, these
crystals may abrade the surface of the flooring. If
possible, cut planks in an area away from the installation
site.
Before starting to glue planks, dry lay (no glue
used) a trial layout of the first two rows of flooring.
Working from left to right, install planks so that the tongue
faces out. Leave a minimum of 3/8” space between flooring and
wall. When reaching the end of the first row, cut the plank
as necessary to fit. (An easy way to mark the last plank in
the row is to place the plank in position with the side tongue
against the side tongue of the previously laid plank and the
end of the plank against the spacing wedge. Mark across the
plank with a pencil and cut along this line).
Insert
spacers around all vertical walls every 8” apart to maintain
the expansion space between the flooring and the wall. Look
for walls that are not straight and use spacers as needed to
keep flooring square and straight.
Wear safety goggles at all times, and use your
approved facemask
when you are using power tools, sawing or sweeping up
dust and debris.
Use the remainder of the plank from the first row to
start the second row. If the piece is less than 8” long, cut
a new plank in half and use that piece to start the second
row.
Lay the remainder of the planks in the second row.
Make sure that the rows are straight and no gapping exists on
the sides or ends. Once you have dry laid the first two rows,
remove all the planks in order. You are ready to begin.
In a
floating floor installation, the flooring is not nailed or
glued to the underlayment, but is glued in the plank’s side
and end GROOVES ONLY.
The gluing procedure for
Anderson floating floors is as follows:
-
Completely fill the end GROOVE with Anderson
Duck Set Adhesive.
-
Glue
should be applied to the plank’s side GROOVE at
6” intervals using Anderson Duck Set Adhesive. (i.e. glue
6”, skip 6”, glue 6” etc…)
The installation sequence is critical and provides stability
to the first two rows. Proper alignment is imperative as
misaligned starter rows can ruin the entire installation.
Install first row of planks with groove facing
starter wall. Use a tapping block and a mallet to gently push
or tap glued planks together until no gaps are visible and
making sure that end joints are square. If this becomes
difficult, check the groove for any debris. (Never use a
mallet or hammer directly on the surface of the flooring)
Immediately wipe away any excessive adhesive with a clean,
slightly dampened cloth.
CAUTION: Remove excess adhesive that is on the finish before
it dries. Glue that is allowed to dry can be very difficult
to remove.
At the end wall use a pry bar, if needed, to pull
the ends of the planks tight. Continue laying the floor on
top of the underlayment, working left to right, laying plank
after plank, row after row, tapping the planks together as you
go. Be sure to continue using 5/16 spacers on all vertical
surfaces throughout the installation.
After several runs of planks are down, lay
perpendicular strips of 3M 2080 Long Mask Blue Tape 12” apart
to hold the planks securely, Repeat this process as the
installation progresses.
The last row will most likely require cutting to
width but it should be no less than 1 ½” wide. To do this,
lay the plank on top of, and edge to edge with the plank in
the next to the last row. Trace the wall contour on the last
plank using a scrap piece of plank as required.
Install cut planks and pull into place with a pry
bar. Install spacing wedges between planks and wall. Allow
floor to dry for a minimum of 12 hours before removing all
spacing wedges and allowing foot traffic. Sweep the floor to
remove all dust and dirt, taking care not to scratch the
finish.
Remove any glue residue using a rag or terrycloth
towel lightly dampened with water. Then clean with Bona X
Swedish Formula Cleaner.
Final
Inspection
After the floor is cleaned, inspect the floor for
nicks, scratches, and planks that may have moved during
installation, as well as any other imperfections that need
attention. Touch up nicks and scratches with Anderson
Hardwood Floors touch up products. In most climates, the
floor can accept foot traffic within 12 hours. Damp or humid
sites may require additional drying time.
Floor protection during construction
Always protect the surface of installed flooring
during construction by laying a quality red rosin paper or
single faced cardboard over the floor and taping it to the
baseboards. Never use plastic or polyethylene sheeting to
cover the floor since they trap moisture. The covering
material must allow the floor to breathe.
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Moldings
Help You Make Easy Transitions
We
can provide you with color-coordinated moldings for every
installation situation to help you make your flooring transitions
easy. Use pre-finished moldings:
- Where
wood flooring meets door thresholds (Horizontal Transition)
- Where
wood flooring meets carpeting, vinyl flooring, ceramic,
and many other types of flooring (Horizontal Transition)
- Where
wood flooring meets walls (Vertical Transition)
- Where
expansion gaps need to be covered (Vertical Transition)
Horizontal
Solutions
- T-Moldings:
When
you want to make a smooth transition between flooring surfaces
in adjoining rooms, T-Moldings do the job. Use them in doorways
and borders where floors of approximately the same height
meet.
- Stair
Nosings: Here's
the answer for adding a professional look to your steps
and stairways. They are built tough to catch the brunt of
foot traffic while maintaining the overall beauty of the
staircase or step.
- Reducer
Strips: To
make a smooth transition between floors of different heights,
Reducer Strips are the perfect solution. Use them for connecting
a hardwood floor with either a vinyl or low-pile carpet.
- Thresholds:
When
you move through a doorway where the floors in adjoining
rooms are different heights, thresholds are the best-looking
solution. Use on hardwood floors when going to ceramic tile,
carpet, or vinyl flooring.
Vertical
Solutions
- Shoe
Base Moldings: Remember
those tough spots such as under your kitchen cabinets? Shoe
Base Moldings make it easy to transition between a floor
and vertical surfaces under cabinets. You can also use them
as a substitute for Quarter Round moldings when space is
a limitation.
- Quarter
Round Moldings: Create
a subtle blend between the Wall Base and your hardwood floor.
You can also use them to make smooth transitions between
the floor and cabinetry.
- Wall
Base Moldings: Nothing
gives your room a more formal, finished look than Wall Base
Moldings. Imagine the beautiful natural transition from
your new wood floor to your new wallpaper or stylish new
shade of paint.
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Anderson Floors. All Rights Reserved. |
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